Build Update – Jig to Dolly

Endurance Moves into the Next Phase of Build

Endurance has reached an important milestone in her construction. After months of precise fabrication, her aluminium hull has been lifted from the jig and placed onto the dolly, marking the transition from hull build to fit-out.

Precision Hull Construction on the Jig

During the early stages of build, Endurance’s aluminium hull was carefully crafted on the jig. This fixed framework ensures every section of the hull is held in perfect alignment, allowing the structure to be fabricated and welded with accuracy, strength, and consistency.

The jig created for Endurance before the first keel frames were added
The Jig

Working on the jig is a critical part of aluminium vessel construction, providing the precision needed to meet demanding performance and safety requirements.

The image below shows the keel frames attached to the jig in our very early days.

The keel is laid
Endurance with the hull well complete and sides attached
The keel is laid
The Keel is Laid

The Move from Jig to Dolly

With the hull structure now complete, Endurance no longer requires the jig. In a carefully planned lift, she was raised clear and set down onto the dolly — a significant and exciting moment in the build process.

Moving onto the dolly allows full access around and beneath the hull, enabling the next phase of work to begin efficiently and safely.

Ready for Fit-Out

Now positioned on the dolly, Endurance enters the fit-out stage. This phase includes systems installation, internal structure, and detailed engineering work — the point at which the vessel truly starts to take shape.

Each stage builds on the precision of the last, and this transition marks real momentum towards completion.

Watch the Move in Action

Watch the video below to see Endurance’s move from jig to dolly, and follow us for further behind-the-scenes updates as construction continues.

Follow our progress or get in touch to learn more about our approach to aluminium vessel construction and custom marine engineering projects.

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